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Acero Services

Acero engineering services range from green field facility design to process optimization & debottlenecking and plant expansions.

Process Engineering

Acero’s process engineering team supports various projects, including conceptual studies, FEEDs, facility retrofits, detailed engineering for batteries, well sites, oil & gas facilities, and plant optimization. They also deliver process simulations, drawing packages, as-built documentation, equipment sizing, and optimization reports.

  • Process Simulations
  • Material & Heat Balance
  • Hydraulics (Including Transient Analyses) & Line Sizing
  • Flare & Relief Systems
  • ESD & Control Design
  • Process Flow Diagrams
  • Process & Utility
  • P&ID Development
  • Process Equipment & Instrument Sizing & Specifications
  • Line & Tie-In Lists
  • HAZOP Facilitation
  • Special Studies (FEED, Feasibility, Process Selection & Cost)
  • Plant Optimization – Debottlenecking & Trouble-Shooting
  • Operations Support
  • Facility As-Building

Software

  • HYSYS Complete with FlareNet
  • Symmetry Process Simulation
  • PipeFlow
  • PIPESIM
  • UniSim

Mechanical/Piping Engineering

Acero’s mechanical engineering team supports projects such as pipeline tie-ins, gas gathering lines, facility retrofits, expansions, detailed engineering for batteries, well sites, and plants, as well as optimization, FEED, and conceptual studies. They provide equipment design, procurement support, and project specifications.

Services

  • Mechanical Design & Specifications
  • Preparation of Project Mechanical Specifications
  • Equipment Procurement
  • Stress Analysis

Software

  • CAESAR II
  • AutoPIPE
  • COMPRESS & PV Elite

EI&C Engineering

The electrical, instrumentation, and controls (EI&C) engineering team at Acero provides support for various project types including: facility retrofits and expansion, detailed engineering (batteries, well sites, facilities, power sub-stations), and supports procurement activities and studies (plant optimisation, FEED, and conceptual studies, etc.). The EI&C engineering team also develops various deliverables and engineering packages that include: project-specific electrical engineered packages, typical well site electrical engineered packages, EI&C engineering procurement support, power distribution optimisation analysis and/or studies, instrument specification and sizing, control narrative and/or philosophies and shutdown key development.

Services

  • Specifications & Design
  • Engineering Studies
  • Engineering Documents/Drawings
  • 3rd Party Associated EI&C Services

Software

  • ETAP

Civil/Structural Engineering

The structural engineering team at Acero provides full engineering packages including: all grading, foundations, structural concrete, and steel design. The civil engineering team has the capacity to provide 3D design for ditches, ponds, tank farms, roads, site grading for runoff, etc.

Civil Activities

  • Containment (Retention ponds, Dikes, Berms & Booms, etc.)
  • Civil 3D Model Modeling and Earth Work Design
  • Road & Facility, Access, Layout & Design
  • Tank Farms & Foundations
  • Site Grading & Drainage
  • Concrete Work
  • Culvert Design & Specification
  • Equipment Concrete Foundations
  • Pipeline Anchors & Anchor Blocks
  • Wildlife Crossings
  • Concrete Bunkers and Silo Storage Facilities

Structural Activities

  • Modularization
  • Piperacks and Platforms, Equipment Skids – Framed Structures and Utilidors
  • Prefab & Rigid Frame Process Building Design, Specification and Procurement
  • 3D modelling & Structural Design
  • Bridges (Pipeline & Remote Access)
  • Terminal Loading/Unloading Facilities
  • Towers & Guy Wires
  • Foundations: Piles, Rotating Equipment & Compressors, Engineered Cut and Fills
  • Vertical & Horizontal Process Equipment Foundations and Warehouses

Building Design Layout

  • Office Buildings (Including Expansions)
  • Control Rooms
  • Commercial Site Developments – Zoning and Permitting
  • Site Camps

Specialty Experiences

  • Foundations for Arctic & Permafrost, Muskeg and Desert
  • Earthquake Design
  • Crane & Lifting Studies

Software

  • S-FRAME
  • S-STEEL
  • STAAD

Design & Drafting

The piping, design and drafting team at Acero provides technical support for engineering deliverables and packages. The team can create piping models, 2D and 3D facility models, and project drawings such as PFDs, P&IDs, plot plans, and site as-builts. Acero’s continually developing piping team specializes in: stress analysis, pipeline hydraulics, pipeline risk analysis and corrosion analysis.

Services

  • 2D & 3D CADWORX Design & Drafting
  • 3D Model Shots
  • 3D Model Reviews
  • Plot Plans
  • Well Pad Layouts
  • Equipment Location Plans & Layouts
  • Piping Plans & Models
  • Modularized Piping Design
  • Equipment Modeling
  • Skid Package Modelling

Software

  • AutoCAD
  • Navisworks Simulate: PDMS
  • AutoDesk Architecture & Engineering Collection: AutoCAD Civil 3D,Revit,AutoCAD Electrical,AutoCAD Architectural, Autodesk Advance Steel, AutoCAD Plant 3D,AutoCAD ReCap Pro Etc.
  • CADWorx Plant Professional
  • CADWorx Structure Professional
  • PROCAD P&ID

Project Management & Controls

In addition to general project management activities typically performed at an EPCM firm, Acero has also been invited by several clients to act as their project management consultant (PMC) to supervise other engineering firm’s activities. Acero has performed project management and/or project control duties globally and has full time employees that manage client’s projects with in-house engineering teams assigned to them. These projects range in size, complexity, and schedule/budget demand. Acero also offers the secondment of facility engineers to work on behalf of clients, both in the field and/or at a clients’ home-based offices.

Services

  • Project Initiation
  • Overall Project Performance – Responsibility and Co-ordination
  • Client Liaison & Interface with Regulatory Authorities
  • Co-ordination of High Value Overseas Engineering Work Center
  • Scopes of Work & Services
  • Project Procedures Quality Plans and Implementation
  • Project Execution Plans
  • Design Basis Memoranda
  • Design Specifications
  • Project & Resource Planning and Scheduling
  • Cost Estimates – Budgets and Cost Control
  • Contract Development – Negotiation, Administration and Supervision
  • Procurement Interface & Co-ordination
  • Project Status & Progress Measurement
  • Project Reporting
  • Quality Assurance
  • Project Closeouts

Regulatory

The Acero Regulatory department is continuously informed about current and up-coming government regulations to ensure that projects are designed in accordance with the latest regulatory requirements. Acero acts on behalf of clients to submit, monitor and ultimately obtain energy development permits. This allows clients to focus on building their assets, knowing that they are in line with world class environmental standards.

Governing bodies we have worked with:

  • Alberta Energy Regulator (AER)
  • Alberta Environment (AENV)
  • Alberta Boilers Safety Association (ABSA)
  • Alberta Infrastructure and Transportation (Traffic Accommodation Strategies)
  • BC Oil & Gas Commission (OGC)
  • BC Ministry of Environment (MOE)
  • BC Safety Authority (Pressure Piping for NEB facilities)
  • Sask. Energy and Resources

Services

  • Facility/Pipeline License Applications
  • Amendments
  • Notification Letters
  • GHG Emission Reduction Plans
  • Facility/Pipeline Application Audit Packages
  • Notices of Construction Start
  • Pressure Testing
  • Leave to Open Applications
  • “As-Builts"
  • Information Requests and Non-Compliance Events
  • Provision of One-Stop-Shopping for Entire Project Regulatory Compliance

Software

  • AbaData
  • Accumap

Procurement

Acero’s experience in procurement is not limited to simply sourcing vendors, but also includes knowledge of government and shipping regulations as well as transportation logistics support required for each project. Through experience, Acero has developed a global database of trusted vendors who are versatile and familiar with fast-tracked projects, high quality requirements, and variable working environments. Acero is committed to a quality system that ensures that all of the equipment arrives on site, on time, and in working order.

Services

  • Technical & Commercial Specifications
  • Bid Solicitation & Evaluations
  • Purchase Order & Contract Development
  • Transportation, Logistics and Expediting
  • Vendor Data Control
  • Inspection and Surveillance

Construction Management

Acero provides construction management, commissioning and start-up support for greenfield and brownfield facility work globally. Acero employs dedicated personnel, with diverse language backgrounds, that can travel to location and provide services ranging from start-up assistance to basic operator training. Acero has had several successes in construction management and commissioning due to clear communication and training with the local workforce.

Activities

  • Construction Planning, Scheduling and Construct-Ability
  • Modularization Strategies
  • Contractor Pre-Qualification
  • Construction Strategy and Work Packages
  • Bid Tender, Evaluation and Award
  • Site Supervision and Inspection
  • Field Engineering
  • Material Control
  • Safety
  • Contract Administration
  • Change Administration
  • Change Control
  • Pre-Commissioning

Commissioning / Start-up Activities

  • Commissioning Procedures
  • Operating and Maintenance Manuals
  • Start-Up Assistance
  • Training
  • Operations Support
  • Performance Testing

Pipeline

Acero’s team has been involved in every aspect of pipeline engineering, project management, project controls, procurement, and regulatory support both domestically and internationally, including but not limited to the following scopes:

  • All Conceivable Materials Including Plastic (for FG), Fiberglass, Other Non-Metallic (RTP)
  • Diameters from 2” to 30”
  • Pressures from ANSI / ASME Class 150 Equivalent, to 5000 PSIG
  • Static & Dynamic Simulations
  • Construction Management & Support
  • Engineering Assessments, Repairs & Replacements
  • HDD Design
  • Hot Taps
  • Sour Service (Acid Gas), Liquid Sulfur, Crude Oil, Gas, Emulsion, Water and Even Hydrogen Lines

Integrity

Through Acero’s on-going support of its clients’ field operations, inevitably, the company has become involved in various Integrity aspects, including:

  • In-House Inspection Circuit Creation Using Client P&IDs
  • Corrosion & Stress Assessments
  • Piping Inspection Program Development As Per AB-506 and Acero’s In-House Practice of Matching Operations and Maintenance Activities (To Be Complimentary)
  • Interpretation of Corrosion Data in Accordance with API 571 Data Interpretation and API 581 Statistical Analysis
  • Mitigation and/or Repair Plan / Program Development
  • Management and Support of Client Integrity Program, Including Coordination of Examiners and Various NDE Service Providers
  • Pipeline “Engineering Assessments”, Repairs and Replacements
  • B-Sleeve Designs
  • Failure Analyses

Connect With Us Today

Connect with Acero today—where bold ideas meet trusted engineering solutions and seamless project execution.

Headquarters

UAE Office

  • Main Address:
    IFZA DDP A1
    Dubai Silicon Oasis, Dubai, UAE
  • Mailing Address:
    IFZA Business Park, Building A2
    Dubai Silicon Oasis, Dubai
    PO BOX 342001
    United Arab Emirates
  • +971 50 765 3004

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Rohan Balkaran

Engineering Manager

Rohan
Rohan is a results-driven, safety-focused professional engineer who brings a valuable set of skills and broad range of field experience to the design table; having worked extensively in the field (primarily in central and northern Alberta) for the better part of the past decade. Rohan has worked in conventional gas conditioning and oil processing facilities troubleshooting, de-bottlenecking, optimizing, designing, and operating. He has also managed and engineered conventional well tie-in programs.

He is enthusiastic in resolving challenges of various complexities as a member of a team, independently (as he has operated in the field), or through leadership as Engineering Manager. He brings a practical understanding of "how things are really done", to the design stage of projects; resulting in project outcomes that are technically grounded and aligned with how they are truly implemented in the field; minimizing rework, redesign, and/or redlining.

Stephen Kohlman

Electrical Engineer

Stephen Kohlman
Stephen Kohlman joined the Acero team in early 2014. He is a graduate in Electrical Engineering from the University of Calgary.

He brings with him, over 15 years of electrical engineering experience in the energy industry from various EPCM companies.

Stephen has a solid understanding and knowledge of electrical engineering CSA, IEEE and IEC procedures, standards, codes and calculations which assists him to perform daily tasks efficiently.

Stephen is the technical go-to resource at Acero for all of the standard scopes of work.

Paul Aubuchon

Lead Process Engineer

Paul Aubuchon
Paul Aubuchon has sixteen (16) years of experience in the oil and gas industry; going on six (6) years at Acero. He has been involved in all manner of typical facility projects, including specialization in oil and gas handling, processing, storage and power generation facilities.

Paul has extensive experience in conceptual and detailed engineering developing ProcessDeliverables and managing client expectations. .
Paul remains actively involved in all of Acero’s major projects and critical clients, while also, running the process department – ensuring that resources (digital and human) are available as required for all current and upcoming work.

He graduated from the University of Calgary with a B.Sc. in Chemical Engineering in 2005 and is registered with APEGA and EGBC.

Mohammad Akteruzzaman

Mechanical Lead

Mohammad Akteruzzaman
Mohammad (“Akter”) Akteruzzaman has a Master’s in Mechanical Engineering (from University of Detroit) and twenty five (25) years of Oil and Gas experience; domestic and international. For the past 10 years Akter’s experience and locale has been with Acero, executing the Mechanical aspects of all domestic and international projects. Like most of the members of the Acero team, his experience at Acero includes compressor / gas plant installations or Akter has extensive expertise in piping code such as ASME B31.3, ASME B31.4, ASME B31.8 and CSA Z662. Since 2017, Akter has become a member of the CSA Z662 technical committee.

Akter has been instrumental in completing the development of Acero’s in-house specs to include virtually every combination of piping class and substance that is common to Oil and Gas production/facilities.

Randy Unrau

Senior Technical Specialist

Randy Unrau
Randy Unrau brings over thirty-five (35) years of experience in the design, construction, modification and troubleshooting of gas processing and oil production equipment, usually in the role of Project Manager and/or Project Engineer. Randy manages certain key technical assignments, and as well, provides technical direction and resources to projects as required.

His responsibilities have included equipment procurement and sizing, development of budgets and schedules, management of engineering and mechanical teams, as well as the coordination of construction contractors and consultants, cost control, and FEED studies.

Randy received his B.Sc. Mechanical Engineering degree from the University of Calgary.

Kristy Eastwood

HR Manager

Kirsty Eastwood
Kristy Eastwood is an experienced Human Resources Manager with a demonstrated history of working in the oil & energy industry.

At Acero, since 2018, Kristy has been intimately involved in solicitation of talented technical staff, on-boarding/off-boarding, contract preparation, compensation assessments, benefits management and all other aspects associated with the management of Acero’s human capital.

Kristy works strongly with Acero’s Senior Management on a day-to-day basis.

Doug French

Manager Design / Drafting

Doug French
Doug French has over 32 years of mechanical design experience in oil & gas, LNG, and shipbuilding. His experience also includes creating Design & Drafting procedures, implementation of CADD standards, onsite field engineering, plant walk down, redlining, construction support, and start-up.

Doug is primarily focused on managing the workload, personnel, and technical resources, while also supporting design checking, ensuring that the quality of all documentation issued meets Acero’s (ISO certified) quality standards.

Ken Olshaski

Civil/Structural Engineering

Ken Olshaski
Ken Olshaski has over 29 years of experience in civil structural design and team lead management in the oil and gas industry. His experience ranges from conceptual and detailed design to involvement in the development of project studies (FEED), DBM's, project scope and specifications, budget estimates, manpower loading and scheduling.

Projects worked on include well tie-ins to oil batteries, large compressor stations to process facilities and many other brownfield and greenfield installations. Ken holds a Bachelor of Science Degree (1988) from the University of Alberta and is registered with APEGA, EGBC and APEGS.

Richard Enns

Senior Process Engineering Lead

Richard Enns
Richard Enns has over forty (40) years of experience in Oil and Gas process design and engineering. His experience includes conceptual design, detailed specification, commissioning and start-up of land-based and off-shore oil and gas production facilities, gas plants, refineries and petrochemical facilities, as well as multiphase and dense phase pipeline systems.

Richard is an expert in the handling, processing and measurement of oil and gas. Richard has completed numerous hydraulic designs, assessments and debottlenecks, etc. static and dynamic; he is an industry expert at dealing with the most challenging of process situations.

He has been published in technical journals, taught technical seminars and has contributed presentations to both clients and professional societies.

Ahmad El-Sayed

VP Projects

Ahmad El-Sayed
Ahmad El-Sayed has over 20 years of experience working for Producers, EPC’s and Vendors in the oil and gas industy. His technical background working with compressors, rotating equipment, and as an engineering technologist, has provided him the skills to understand the technical details of projects that he runs.

Ahmad has worked at Acero as a Project Manager for approximately a decade now. He has been primarily involved in facility expansions and debottlenecks, wellsite tie-in programs as well as batteries, pump and compressor station installations and/or revamps.

Ahmad has recently become Acero’s VP Projects where he manages / coordinates Acero’s Project Management resources while continuing to act as PM on special client engagements.

Rola Bittar

VP Finance & Administration

Rola Bittar
Rola Bittar joined the Acero team as the V.P of Finance & Administration in 2011. Since 2008, her experience has been in private accounting (primarily financial and managerial) within in the manufacturing, telecom and oil & gas industries.

Her current responsibilities include analyzing financial information, preparing financial reports, performing financial forecasting, transmitting and approving domestic and international payments, insuring accounts receivable and accounts payable, increasing efficiency and improving workflow through creative process improvements, and insuring Acero’s human capital. She also sets goals, business metrics and standards, comparing analyzed results to ensure departments meet their milestones. Rola has a Bachelor of Business Administration in Accounting from Mount Royal University.

John Fayad

MENA President

John Fayad
John Fayad brings to Acero a technical background as well as a Project Managerial and business acumen that stretches from the Middle East and Africa to North and South America. John spent several years as an EPC contractor in the United Arab Emirates before immigrating to Canada. At Acero, for over a decade, John has acted as Project Manager, Project Director and as well, as Acero’s VP of International Operations managing and sponsoring Acero’s work in South America, the Middle East and North Africa (MENA).

John’s experience affords him both technically and commercially awareness of all aspects of his projects. John is currently MENA President and General Manager of Acero’s Branch in the UAE. He holds a Master of Science in Mechatronics Engineering from the University of New South Wales (Sydney, Australia).

Mike Krebs

VP QHSE & Project Services

Mike Krebs
Mike Krebs has been a part of Acero since 2011. He has over 28 years of international and domestic Oil and Gas experience in both equipment fabrication and EPCM environments. As a Project Manager, Mike has spent the last 19 years managing oil and gas facility upgrades, well-site tie-ins, pipeline projects, and the design and engineering of heavy oil equipment packages and heat exchangers. With his penchant for “Quality”, Mike is not only a Senior PM at Acero, but also a Director and the VP of QHSE and Project Services. Since 2013, Mike has been responsible managing and improving the Acero Health and Safety program, consistently achieving COR audit scores above 95% year after year. Mike has also been leading the team for achieving and maintaining ISO 9001:2015 and ISO 14001:2015 certification and implementing ISO 45001:2018 into the well-established Safety Program at Acero.

Salim Zaghmout

Chief Operating Officer

Salim Zaghmout
Salim Zaghmout has been a part of the Acero team since 2011. He brings over 20 years of extensive international project engineering experience in the energy industry; from design through to and including, construction and commissioning.

Salim is technically involved in the day-to-day details of on-going project execution; whether directly dealing with clients or providing support to the senior managers.

Salim is the bridge between the frontline workers and the resources needed to allow them to most effectively execute their work.

Mark Kuppe

Chief Executive Officer

Mark Kuppe
Mark Kuppe founded Acero in 2006 and remains the Chief Executive Officer.

He has over 25 years of Oil and Gas experience in Project Engineering and Management. Mark has been involved with various sizes of projects that range from wellsite installations to facility optimizations to international EPFs, CPFs, terminals and more.

He holds a Bachelor of Science in Mechanical Engineering from the University of Alberta (1990) and is a registered member of APEGA, APEGS and APEGBC.

Mark stays involved in the day to day operations of Acero while occasionally still providing Project Management and Engineering support where needed.